Diamond wire saw rope is composed of tough steel wire rope connected in series with diamond-studded "beads". Diamond is one of the hardest substances in the world. With these "diamond teeth", the wire saw rope can cut various hard stones, concrete, and even steel bars as easily as cutting tofu! Moreover, it is ring-shaped like a saw and can cut in a continuous cycle, which is very efficient. In Singapore, a construction company called "X" recently used our diamond wire saw rope, which greatly improved the efficiency of the project and saved a lot of money. "X" is mainly responsible for the demolition and renovation of large buildings, and often needs to cut very hard reinforced concrete. If you also want to know more information, please contact us now.
Diamond Wire Saw Rope Parameter
|
Usage |
Cutting Material |
Specification (mm)
|
Reinforcement |
Beads (meter)
|
Line Speed (m/s)
|
Cutting Speed (m2/h)
|
Life (m2/m)
|
|
for granite and sandstone |
hard granite |
Φ11.5 Φ11.0
|
rubber rubber+spring
|
40 |
18-22 |
2-4 |
7-9 |
|
middle hard granite |
22-25 |
4-8 |
8-15 |
||||
|
soft granite |
25-30 |
8-12 |
16-22 |
||||
|
hard sandstone |
32-36 |
5-10 |
10-20 |
||||
|
soft sandstone |
28-32 |
1-5 |
15-30 |
||||
|
for marble |
hard marble |
Φ11.5 Φ11.0 Φ10.5 or Φ11.0 Φ10.5
|
rubber or spring+plastic
|
40 37 33 or 30 28
|
20-30 |
4-9 |
15-25 |
|
middle hard marble |
20-35 |
8-15 |
15-35 |
||||
|
soft marble |
25-35 |
10-20 |
20-50 |
||||
|
for block squaring |
hard granite |
Φ11.0 Φ10.5
|
rubber/plastic |
40 37
|
25-30 |
6-10 |
7-10 |
|
middle hard granite |
8-15 |
8-15 |
|||||
|
soft granite |
12-20 |
10-20 |
|||||
|
hard marble |
30-40 |
10-20 |
15-30 |
||||
|
middle hard marble |
15-25 |
20-40 |
|||||
|
soft marble |
20-30 |
30-50 |
|||||
|
for reinforced concrete |
normal reinforced |
Φ11.5 Φ11.0 Φ10.5
|
rubber+spring |
40 |
20-30 |
2-5 |
3-8 |
|
strengthening reinforced |
20-25 |
1-2 |
1-3 |
||||
|
steel or metal structure |
20-25 |
0.5-1.5 |
0.5-1.5 |
||||
|
for multi-wire saw for block cutting |
hard granite |
Φ8.5 Φ7.5 Φ6.5
|
plastic |
37 |
25-32 |
0.5-0.7 |
6-9 |
|
middle hard granite |
0.6-1.2 |
9-11 |
|||||
|
soft granite |
1.0-1.6 |
11-15 |
|||||
|
for profiling |
hard granite |
Φ8.8 Φ8.4
|
rubber/ plastic |
40 37
|
25-30 |
7-10 |
7-10 |
|
middle hard granite |
8-15 |
10-15 |
|||||
|
soft granite |
10-20 |
15-20 |
|||||
|
hard marble |
plastic |
37 33
|
30-40 |
10-20 |
20-30 |
||
|
middle hard marble |
15-25 |
25-35 |
|||||
|
soft marble |
20-30 |
30-40 |
Singapore Market: Broad Prospects for Diamond Wire Saws
As a regional economic center, Singapore's construction industry, stone processing industry, and infrastructure construction will continue to develop, and the demand for diamond wire saws will also grow. Our cost-effective diamond wire saws will usher in a broader development prospect in the Singapore market:
- Urban renewal and building renovation: Singapore's urban renewal pace is accelerating, and the number of old building demolition and renovation projects has increased. Diamond wire saws are in huge demand in the field of building demolition.
- Continuous investment in infrastructure construction: The Singapore government continues to increase investment in infrastructure construction, including subway expansion, tunnel engineering, bridge maintenance, etc. Diamond wire saws are widely used in these fields.
- Stone decoration and processing industry: Singapore's stone decoration market demand is stable, and diamond wire saws have a long-term market in stone cutting and processing.
- Increasingly stringent environmental regulations: Singapore's environmental protection requirements are constantly increasing, and the environmental advantages of diamond wire saws will make them more popular.
Selection and Use Precautions of Diamond Wire Saw Rope:
When selecting and using diamond wire saw rope, the following factors need to be considered:
- Cutting material: According to the hardness, strength, abrasiveness, and other characteristics of the material being cut, select the appropriate wire saw rope type, such as metal sintering, resin bonding, or rubber vulcanization.
- Cutting requirements: According to the requirements of cutting accuracy, surface quality, cutting efficiency, etc., select the appropriate diamond abrasive particle size and wire saw rope specifications.
- Cutting equipment: Select wire saw cutting equipment that matches the wire saw rope specifications to ensure that the equipment's power, line speed, cooling system, etc. meet the cutting requirements.
- Operation specification: Strictly abide by the operating procedures of wire saw ropes and cutting equipment to ensure safe operation and avoid misoperation and overload.
- Cooling system: Ensure that the cooling system works properly, provide sufficient coolant to the cutting area, prevent the wire saw rope from overheating and damage, and improve cutting efficiency and life.
- Tension control: Reasonably control the tension of the wire saw rope. Too loose is easy to slip, too tight is easy to break. The appropriate tension should be adjusted according to the specifications of the equipment and wire saw rope.
- Regular inspection and maintenance: Regularly check the wear of the wire saw rope, replace it in time, and maintain the cutting equipment to ensure its normal operation.
